Mini Split Smells Musty: What Is Inside the Head
A mini split has no cabinet and no ductwork, so the coil that sits wet after every cooling run is hanging on your wall a few feet from your face. Many heads have a dry or self clean setting that dries it off afterwards, and on some brands it starts out switched off. That one setting prevents most of this.
A mini split smells sooner and more noticeably than a ducted system, and it is not because it is a worse machine. It is because of where it is.
A ducted system hides its wet coil in a cabinet in a basement. A mini split hangs its coil on the wall of the room you are sitting in, with nothing between it and you but a plastic flap.
Before you start
What to carry: somewhere to wash two filters, a torch and a soft brush. Twenty minutes for the part that is yours.
Gas or electric? Electric, with no flame and no flue, so a burning smell is never combustion. It is electrical, and that one gets its own line in the warning below.
Notice when it comes. Only in the first minute, all the time it runs, or at the first switch on of the season. Those point at slightly different things.
Nothing in a spray can fixes this. Air freshener through the vanes, scented blocks and bleach all put something onto a wet coil and leave the water exactly where it was. Two of them will damage the fins.
Why it starts
A cooling run leaves the coil covered in the water it has just pulled out of your air. That water drains away slowly through a hose in the wall, and in the meantime the coil sits wet in a warm plastic box.
Just below it is the barrel fan, a long drum of dozens of small blades, and the same damp film settles on those. When the fan starts, the air you breathe is being pushed through both of them.
That is the whole mechanism. It is not a fault, it is what the machine does, and the answer is to stop the coil sitting wet.
The setting that prevents it
Find the dry or self clean setting
Look on the remote. Many heads have a setting for this, such as Coil Dry on a Fujitsu or X-FAN on a Gree. It is not the Dry mode, which Fujitsu describes as gentle cooling while dehumidifying. It runs after cooling stops and dries the coil off: on a Gree the indoor fan carries on for a few minutes at low speed, and Fujitsu’s Coil Dry runs for 90 minutes.
If yours has one, use it after every spell of cooling. It costs almost nothing to run and it is one of the most effective things on this page.
If yours has none, do it by hand. Set the head to fan only for twenty minutes before you turn it off for the night. The same principle works on any machine that cools: a window unit needs exactly this too.
Wash the filters monthly. Dust on a wet coil is what the growth lives on, and the filters are the only thing standing between the two.
Cleaning what is already there
What is yours, and what genuinely is not
The filters are yours. Lift the flap, slide both out, warm soapy water, dry completely, back in. Never run the head without them.
The vanes and the visible plastic are yours. A damp cloth on the louvre and the inside of the flap, where a surprising amount collects.
The coil and the barrel fan are not. This is one of very few jobs on this site where the honest answer is to pay somebody. Doing it properly means hanging a wash bag under the head, spraying coil cleaner through the fins and flushing it out, and often taking the fan wheel out to clean it separately. Done badly it puts water into the electronics on the right hand side of the head.
A head that has never had this done in five years will usually come back to smelling normal after one proper clean, and a lot of people report it cooling noticeably better afterwards as well, because the same film was blocking the air.
When it is not the coil
Three smells that come from somewhere else
Drains or sewage. Follow the condensate hose outside. A hose end sitting in a puddle, in wet mulch, or pushed into a gully lets the smell come back up the pipe into the room: where that hose goes and how it blocks.
The first run of the season only. Dust that settled on a dry coil all winter, burning off as it warms. It should fade within an hour or two, and if it does not, it is the coil after all.
Cigarettes or cooking. Absorbed into the filters and the plastic, and it comes back every time the fan starts. Washing the filters and wiping the flap usually clears it.
A smell from one head and not the others. That head alone. The system is not shared in any way that could carry a smell from room to room.
Questions people ask
It only smells for the first minute.
That is the settled film being blown off as the fan starts. It is the mildest version of this, and the dry cycle clears it within a week or two.
Is it bad for us?
For most people it is unpleasant rather than harmful. It matters more in a bedroom, and it matters a lot more if somebody in the house has asthma, because you are moving air through it all night.
Can I spray coil cleaner in myself?
People do, and the risk is not the cleaner, it is where the water goes afterwards. Without a bag under the head it runs into the electronics and down the wall.
Do the self clean cycles really work?
The plain ones that just run the fan do, because drying the coil is the whole trick. The ones that claim to freeze and thaw the coil are a different idea and far less convincing.
It smells and it is also cooling badly.
Then the same film is probably doing both, and one proper clean fixes them together: the not cooling checks in order.
How often should the coil be cleaned?
Every two or three years on an ordinary house, sooner with pets, smoking or cooking nearby. The filters monthly do most of the work in between.
Sources: Fujitsu ASU9RL/ASU12RL operating manual 9317433099-01 (Coil Dry runs 90 minutes against mould but cannot remove mould already there, Dry mode is gentle cooling, operate only with filters in, room and tobacco smells, burning smell means breaker off), Gree Vireo Gen3 owner's manual (X-FAN dries the coil after switch off and is off by default, Auto Clean cools and heats rapidly) and the DOE Energy Saver Guide (2017) (clean or change filters once a month)
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