Blower Motor Not Working: Which Kind You Have
Before anything else, find out whether yours is the older kind with a capacitor beside it or the newer kind with an electronic module bolted to the end. They fail differently, they cost very differently, and the test that tells you which part has gone takes thirty seconds with the power off.
The blower is the big fan that pushes air round your house, and on a furnace with central air it is the one motor that works in both seasons. When it stops, everything stops with it.
It is also the one part where knowing which kind you have changes the answer completely, because the two kinds fail in different ways and cost very different money.
Before you start
What to carry: a torch and a screwdriver. Twenty minutes.
Gas or electric? Same motor either way. A gas furnace, an electric furnace and an air handler all use one big blower, and it runs for heating, for cooling and for the fan setting on the thermostat.
Power off at the breaker, not just the switch. This is the one part of a furnace where your hands end up next to a motor that can start on its own the moment something calls for heat.
A burning smell means stop. Not investigate, not one more cycle. Off at the breaker, and leave it off until somebody has looked, because a motor cooking itself inside a metal cabinet full of dust is how fires start.
Which kind is yours
Look at the end of the motor
The older kind. A plain motor with a separate capacitor beside it and a handful of coloured wires going to a set of terminals. It runs at fixed speeds, chosen by which wire is connected where. The capacitor is the part that usually fails, and it is cheap.
The newer kind. A longer motor with an electronic module bolted onto the end, often with fins on it and a plug rather than a bundle of wires. It varies its speed continuously, it is much quieter, and it costs a great deal more.
Why it matters for the bill. On the older kind, the run capacitor is a cheap part. On the newer kind, the module can fail without the motor, and on many of them the module can be replaced on its own, which is worth asking about before agreeing to a whole new motor.
If somebody quotes you a motor, ask which of the two you have and whether the module alone would do it. That one question can save the price of a whole motor.
The test that names the part
Hum but no spin, and what to do about it
A motor that hums and does not turn is a common picture on this page, and there are only two real answers.
Power off at the breaker. Then reach in and turn the blower wheel by hand.
It spins freely and keeps going. The motor has the will and not the shove, which on the older kind is the capacitor. On the newer kind it points at the module instead.
It is stiff, notchy or it grinds. Bearings. A new capacitor will not help, and a motor in that state is at the end of its life rather than in need of a part. On the newer kind, Genteq says a slight cogging feel is normal.
It spins freely and still does nothing with the power on. Then look further back: the panel switch, the low voltage fuse on the board, the relay, or the board itself: the order to check those in.
The other ways it goes wrong
Weak, intermittent, or only on some speeds
It runs but the air is weak everywhere. Usually not the motor at all. A blower wheel packed with dust spins at full speed and moves a fraction of the air, and it is very common on any system that has run with a poor filter.
It runs on some speeds and not others. On the older kind that is the speed taps or the board, not the motor. Heating and cooling use different speeds, so a fan that works in summer and not in winter fits this exactly.
It starts, runs a few minutes, then stops and comes back later. The motor is overheating and cutting out on its own internal protection. That is usually restricted airflow rather than a bad motor, and the same restriction trips the limit: what a tripping limit is telling you.
It squeals. On an older belt driven blower that is the belt. On a direct drive one it is a dry bearing, and it gets worse every week.
Never oil a motor with no oil ports. Carrier, Goodman and Lennox say their blower motors come lubricated and need no more, and Carrier says you can tell them by the absence of oil ports on each end.
Questions people ask
The fan works in summer but not in winter.
Different speeds are used for cooling and heating, so that points at the speed taps or the board rather than the motor itself.
Is a capacitor something I can change?
It is a cheap part and a simple swap, and it also stores a charge. If you are not confident discharging one safely, it is the sort of job worth paying an hour for.
It only runs when I give it a push.
A typical capacitor picture on the older kind. It will keep doing it, and each start with a weak capacitor is hard on the windings.
Can I fit the older kind instead of the newer one to save money?
Sometimes physically, rarely well. The control board expects the newer motor’s behaviour, and the result is usually noisier, hungrier and worse at the low speeds the system relies on.
The motor is fine but the air is still weak.
Look at the wheel rather than the motor, and then at the ducts: how much gets lost between the two.
How long should one last?
Many years is ordinary for the older kind. The newer ones are quieter and more efficient and their electronics are the part that decides, which is why so many fail at the module rather than the motor.
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